Summary: In a groundbreaking collaboration, Advanced Technical Products (ATP), an ISO-certified manufacturer of water-based coatings and lubricants, joined forces with a Pennsylvania-based Titanium Aerostructures and Medical Component Supplier to address a critical challenge: the need for a cost-effective coating capable of protecting and lubricating titanium at high temperatures. Facing hurdles of extended labor time and excessive machining processes, ATP’s team of experts formulated Oxylub-305, a revolutionary coating that not only delivered unparalleled protection but also transformed the manufacturing process. The results were nothing short of remarkable – Oxylub-305 significantly reduced labor time, streamlined production, and provided a flawless finish, revolutionizing the metalworking industry and elevating the success of the customer to new heights.
Industry: Titanium Manufacturing
Processes: Design, Development, Testing
Category: Custom Coatings
In a notable collaboration, Advanced Technical Products (ATP), a leading ISO-certified manufacturer of water-based coatings and lubricants, joined forces with a prominent Pennsylvania-based Titanium Aerostructures and Medical Component Supplier. The challenge at hand was to develop a cost-effective coating capable of safeguarding and lubricating titanium at high temperatures, optimizing the machining process, and ultimately enhancing the quality of finished parts while reducing labor time.
Understanding the customer’s pressing need for a cutting-edge solution, ATP’s team of experts embarked on an innovative journey to create a coating that would not only protect titanium but also revolutionize the manufacturing process. After rigorous research and development efforts, ATP proudly introduced “Oxylub-305,” a proprietary coating designed to provide unrivaled protection and a pristine finish to titanium billets.
The challenges faced by the customer were multifaceted – finding an efficient coating that could withstand high temperatures while remaining cost-effective was no easy feat. Additionally, excessive machining processes were contributing to extended labor time and higher production costs, hindering overall efficiency.
To address these challenges head-on, ATP formulated Oxylub-305 with state-of-the-art ingredients, ensuring exceptional performance even in extreme temperature environments. The application of Oxylub-305 to titanium billets offered a two-fold benefit: first, it acted as a robust protective shield during the forging process, delivering unparalleled cleanliness and minimizing the need for further surface machining. Second, it substantially reduced labor time, streamlining production and resulting in significant cost savings for the customer.
Upon implementation, the results were extraordinary. The titanium aerostructures and medical component supplier was astonished by the remarkable finish achieved with Oxylub-305. The coating not only ensured the integrity of the titanium during forging but also drastically cut down on the need for additional machining. As a result, the customer experienced an exceptional increase in manufacturing efficiency and cost-effectiveness, propelling them ahead of competitors in the industry.
ATP’s innovative solution, Oxylub-305, truly exemplified how the right coating partner can add immense value to their customers. By providing a game-changing product that protected titanium at high temperatures, optimized the machining process, and significantly reduced labor time, ATP demonstrated their unwavering commitment to elevating their clients’ success.